10 Reasons Why Six-Sigma Is Vital for Manufacturing Design

Engineering Design is the ‘first creation’ of the sooner or later product. Identifying and doing away with design flaws and documentation mistakes at this stage is inexpensive compared to when defects are discovered on the store floor or through the consumer in the shape of a subject failure.

Technology has improved to the point where historically complicated tools are tons less difficult to use. For example, FEA (finite element analysis) software used to be very complex and expensive; companies might have this technology if they hire someone with an engineering doctorate to use the technology 80% of their time. Today, low-price technology makes it smooth for mechanical designers to install and run simulations primarily based on real-world input.

Manufacturing Design

Speed! Competition usually forces groups to lessen their delivery times, which can strain the company. Many engineering processes are redundant. If layout policies can be documented, they could and must be automated! My company helps customers do this. Stealth Concealment informed us they now produce design drawings ten times faster than earlier – 10 TIMES FASTER! Bauer Compressors said their productiveness was elevated by a remarkable 350% while reducing scrape by using 50%! Given the high and rapid funding payback, why wouldn’t we all automate each engineering-design procedure they can?

Communication issues affect delays to product transport and problems in shop-ground scheduling. This is most major with exchange orders, which frequently are held up because position gamers have not been notified in a well-timed manner. Other times, a trade-order folder ends up on someone’s table – buried under different paintings or worse, the individual is out of the office for three weeks. Relatively inexpensive and easy-to-use technology now exists to alleviate these troubles while retaining intellectual belongings.

Engineering models may be leveraged to be used in sales and advertising. The problem with engineering designers is that “Sales” will continue asking us to make pretty pics and films for them, and we do not have time.” Newer tech tools allow income and marketing people to apply engineering models independently to create great displays. Regarding direction, producers need to have 3-D fashions that can be used and reused. That is important for the following point as properly.

“Manuals for a $ninety DVD player at Wal-Mart are much higher than our patron manuals,” stated the VP of Engineering for an organization producing army protection gadgets. Yikes! There are no excuses for this, considering that more modern tech equipment allows for the clean creation of dynamic customer manuals. Some technology will robotically update the representations inside the client guide while engineering models are modified or up to date.

Factory layout layouts are traditionally achieved in 2D AutoCAD. Newer technology can provide wise 2D and 3-D layouts almost as easily and have the gear to run simulations to decide the quality configurations to minimize cloth journey time. Some technologies provide tools to quickly create a representation of manufacturing facility buildings to test for interferences and determine how to make application connections. Leveraging factor-cloud information from scanned snapshots is precious in doing retrofits.

The sustainable layout is a hot subject matter, not only to satisfy client desires but also for profitability. The trouble is that this calls for experimentation with exceptional materials. Again, more modern tech equipment allows for simpler studies of diverse materials while monitoring carbon footprint and energy consumption. Why no longer begin using these tools to offer customers a further high-quality reason to buy from you?

Better leverage the technology already owned! This area is probably tough to perceive using traditional Six Sigma methods, but it will have a massive effect! The goal of technical training instructions is to enhance productivity by 20%. Still, even if your human beings get a 5% boom, that equates to a $10,000 annual ROI per individual (assuming the individual uses the generation a hundred% of the time)! Is a $10,000 to $40,000 tough-dollar benefit worth a $ thousand to $2000 funding? AutoCAD Mechanical is a satisfactory example of underneath-utilized generation. Most people use the underlying AutoCAD simplest; however, applying AutoCAD Mechanical Extra completely can increase productivity.

Competition! How is your merchandise differentiated? If the fee is the first-rate component in a triumphing business, profitability will continue to evaporate. To be worthwhile and grow, income has to always be about adding price. And how do you add the price? Innovation – fixing crucial patron problems that no one thought might be solved! Today’s technologies permit product improvement time to be reduced using a minimum of 50% compared to older methods and might assist in making sure that the prototype has a fine layout.
Manufacturers are considering Six Sigma for their engineering-design techniques – including in developing international locations. How do you get commenced? I suggest mapping out your present-day techniques, beginning with the areas you watched that are the largest bottlenecks.

Once you have diagnosed a few areas for improvement, talk with generation implementers about what solution alternatives are available, what other producers are doing, what may be realistically expected from potential answers, and what landmines to avoid.

How do you pick out the right technology implementers? Do not choose software program agencies that glaringly have a hobby war between your wishes and selling their stuff. Independent consulting companies can also look like a logical desire, but they’ll no longer completely apprehend all the bits and bobs of the much more recent technology to be had.

The recommendation is to choose an answers-orientated VAR (fee-brought reseller) that leads with services and values long-term enterprise relationships. They recognize and produce the right expectancies of their era offerings because they live or die based on whether their customers’ expectancies are set efficaciously. They also consider that the real cost of using technology equipment is to enhance techniques with the Six Sigma attitude.

For a more detailed observation of Six Sigma for engineering-layout methods, I suggest the white paper: “An Innovative Lean Six Sigma Approach for Engineering Design” from the International Journal of Innovation, Management, and Technology, Vol. 2, No. 2, April 2011.


Alcohol scholar. Bacon fan. Internetaholic. Beer geek. Thinker. Coffee advocate. Reader. Have a strong interest in consulting about teddy bears in Nigeria. Spent 2001-2004 promoting glue in Pensacola, FL. My current pet project is testing the market for salsa in Las Vegas, NV. In 2008 I was getting to know birdhouses worldwide. Spent 2002-2008 buying and selling easy-bake-ovens in Bethesda, MD. Spent 2002-2009 marketing country music in the financial sector.